High lead solder wire, typically composed of a lead-tin alloy such as 60/40 (60% tin, 40% lead) or 63/37 (63% tin, 37% lead), is a widely used material in electronics and electrical assembly due to its advantageous properties. The low melting point of high lead solder, approximately 183°C (361°F) for 60/40 alloy, facilitates ease of use and minimizes the risk of thermal damage to sensitive components. Its excellent wetting characteristics ensure reliable and consistent solder joints with minimal oxidation, enhancing the mechanical strength and electrical conductivity of the connections. The ductility of high lead solder provides resilience against thermal cycling and mechanical stress, making it suitable for applications requiring robust solder joints. However, the use of high lead solder is increasingly restricted due to environmental and health regulations, necessitating careful consideration of its application and potential alternatives. the overall performance of electronic components. With a focus on innovation and quality, JWV Solutions continues to be a trusted partner for manufacturers seeking high-performance solutions in the realm of flux and solder applications.
Solder bars, used primarily in wave soldering and reflow soldering processes, are solid metal alloys composed of tin and lead or lead-free compositions like SAC305 (96.5% tin, 3% silver, 0.5% copper). They provide a controlled, consistent material for creating high-quality solder joints in electronics manufacturing. Solder bars offer precise melting points, facilitating uniform flow and bonding during soldering. Their composition impacts thermal and mechanical properties of the joints, such as strength and thermal cycling resistance. High-purity solder bars ensure minimal contaminants and defects, crucial for reliable and durable solder connections in electronic assemblies.
Our solder alloys are available in Wire, Bar , and BGA Sphere forms to cover all your solder alloy needs. Our solid solder wire is available in diameters as small as 0.1mm for SAC305 alloy, an industry leading capability.
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